I have discovered a problem with SARDU v2.x.. I have tested on both 2.0.1 and 2.0.2 beta 6, and the issue is the same.
I kept getting an ERROR in the log immediately after ISO extraction, and the log showed no details at all. After fooling around a bit, I discovered that the root cause was because I had extracted SARDU tool on my desktop. I then tried to move it to the root of my D drive, and the everything worked OK.
So the tool does seem to have an issue, when located in a directory structure with long folder names (more that 8.3 characters).
Strange this is that version 1.0.7.1 does not have this issue

Here is a copy of my log, where you can see that no details of the error was offered.
- Code: Select all
Making SARDU
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kav rescue : kav_rescue_10.iso
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7-Zip 9.20 Copyright (c) 1999-2010 Igor Pavlov 2010-11-18
Processing archive: D:\-LHAPR~1\Desktop\SARDU_~1.2_B\ISO\kav_rescue_10.iso
Extracting image.squashfs
Extracting livecd
Everything is Ok
Files: 2
Size: 90660864
Compressed: 197963776
extracting *.kdc
7-Zip 9.20 Copyright (c) 1999-2010 Igor Pavlov 2010-11-18
Processing archive: D:\-LHAPR~1\Desktop\SARDU_~1.2_B\ISO\kav_rescue_10.iso
Extracting boot\System.map-rescue
Extracting boot\rescue
Extracting boot\rescue.igz
Everything is Ok
Files: 3
Size: 6531665
Compressed: 197963776
7-Zip 9.20 Copyright (c) 1999-2010 Igor Pavlov 2010-11-18
Processing archive: D:\-LHAPR~1\Desktop\SARDU_~1.2_B\ISO\kav_rescue_10.iso
Extracting boot\grub
Extracting boot\grub\cfg
Extracting boot\grub\cfg\ar.cfg
Extracting boot\grub\cfg\bg.cfg
Extracting boot\grub\cfg\boot_from_hard.cfg
Extracting boot\grub\cfg\br.cfg
Extracting boot\grub\cfg\cz.cfg
Extracting boot\grub\cfg\da.cfg
Extracting boot\grub\cfg\de.cfg
Extracting boot\grub\cfg\el.cfg
Extracting boot\grub\cfg\en.cfg
Extracting boot\grub\cfg\es.cfg
Extracting boot\grub\cfg\fr.cfg
Extracting boot\grub\cfg\hu.cfg
Extracting boot\grub\cfg\it.cfg
Extracting boot\grub\cfg\jp.cfg
Extracting boot\grub\cfg\kav_menu.cfg
Extracting boot\grub\cfg\kav_menu_ar.cfg
Extracting boot\grub\cfg\kav_menu_br.cfg
Extracting boot\grub\cfg\kav_menu_cs.cfg
Extracting boot\grub\cfg\kav_menu_cz.cfg
Extracting boot\grub\cfg\kav_menu_da.cfg
Extracting boot\grub\cfg\kav_menu_de.cfg
Extracting boot\grub\cfg\kav_menu_el.cfg
Extracting boot\grub\cfg\kav_menu_en.cfg
Extracting boot\grub\cfg\kav_menu_es.cfg
Extracting boot\grub\cfg\kav_menu_fr.cfg
Extracting boot\grub\cfg\kav_menu_hu.cfg
Extracting boot\grub\cfg\kav_menu_it.cfg
Extracting boot\grub\cfg\kav_menu_jp.cfg
Extracting boot\grub\cfg\kav_menu_kor.cfg
Extracting boot\grub\cfg\kav_menu_la.cfg
Extracting boot\grub\cfg\kav_menu_nl.cfg
Extracting boot\grub\cfg\kav_menu_pl.cfg
Extracting boot\grub\cfg\kav_menu_pt.cfg
Extracting boot\grub\cfg\kav_menu_ru.cfg
Extracting boot\grub\cfg\kav_menu_sch.cfg
Extracting boot\grub\cfg\kav_menu_sr.cfg
Extracting boot\grub\cfg\kav_menu_src.cfg
Extracting boot\grub\cfg\kav_menu_sv.cfg
Extracting boot\grub\cfg\kor.cfg
Extracting boot\grub\cfg\la.cfg
Extracting boot\grub\cfg\lang_menu.cfg
Extracting boot\grub\cfg\nl.cfg
Extracting boot\grub\cfg\pl.cfg
Extracting boot\grub\cfg\pt.cfg
Extracting boot\grub\cfg\ru.cfg
Extracting boot\grub\cfg\sch.cfg
Extracting boot\grub\cfg\sr.cfg
Extracting boot\grub\cfg\src.cfg
Extracting boot\grub\cfg\sv.cfg
Extracting boot\grub\grub.cfg
Extracting boot\grub\i386-pc
Extracting boot\grub\i386-pc\acpi.mod
Extracting boot\grub\i386-pc\affs.mod
Extracting boot\grub\i386-pc\afs.mod
Extracting boot\grub\i386-pc\afs_be.mod
Extracting boot\grub\i386-pc\aout.mod
Extracting boot\grub\i386-pc\at_keyboard.mod
Extracting boot\grub\i386-pc\ata.mod
Extracting boot\grub\i386-pc\ata_pthru.mod
Extracting boot\grub\i386-pc\befs.mod
Extracting boot\grub\i386-pc\befs_be.mod
Extracting boot\grub\i386-pc\biosdisk.mod
Extracting boot\grub\i386-pc\bitmap.mod
Extracting boot\grub\i386-pc\bitmap_scale.mod
Extracting boot\grub\i386-pc\blocklist.mod
Extracting boot\grub\i386-pc\boot.mod
Extracting boot\grub\i386-pc\bsd.mod
Extracting boot\grub\i386-pc\btrfs.mod
Extracting boot\grub\i386-pc\bufio.mod
Extracting boot\grub\i386-pc\cat.mod
Extracting boot\grub\i386-pc\chain.mod
Extracting boot\grub\i386-pc\cmostest.mod
Extracting boot\grub\i386-pc\cmp.mod
Extracting boot\grub\i386-pc\command.lst
Extracting boot\grub\i386-pc\configfile.mod
Extracting boot\grub\i386-pc\cpio.mod
Extracting boot\grub\i386-pc\cpuid.mod
Extracting boot\grub\i386-pc\crypto.lst
Extracting boot\grub\i386-pc\crypto.mod
Extracting boot\grub\i386-pc\cs5536.mod
Extracting boot\grub\i386-pc\date.mod
Extracting boot\grub\i386-pc\datehook.mod
Extracting boot\grub\i386-pc\datetime.mod
Extracting boot\grub\i386-pc\dm_nv.mod
Extracting boot\grub\i386-pc\drivemap.mod
Extracting boot\grub\i386-pc\echo.mod
Extracting boot\grub\i386-pc\efiemu.mod
Extracting boot\grub\i386-pc\elf.mod
Extracting boot\grub\i386-pc\eltorito.img
Extracting boot\grub\i386-pc\example_functional_test.mod
Extracting boot\grub\i386-pc\ext2.mod
Extracting boot\grub\i386-pc\extcmd.mod
Extracting boot\grub\i386-pc\fat.mod
Extracting boot\grub\i386-pc\font.mod
Extracting boot\grub\i386-pc\fs.lst
Extracting boot\grub\i386-pc\fshelp.mod
Extracting boot\grub\i386-pc\functional_test.mod
Extracting boot\grub\i386-pc\gcry_arcfour.mod
Extracting boot\grub\i386-pc\gcry_blowfish.mod
Ex
tracting boot\grub\i386-pc\gcry_camellia.mod
Extracting boot\grub\i386-pc\gcry_cast5.mod
Extracting boot\grub\i386-pc\gcry_crc.mod
Extracting boot\grub\i386-pc\gcry_des.mod
Extracting boot\grub\i386-pc\gcry_md4.mod
Extracting boot\grub\i386-pc\gcry_md5.mod
Extracting boot\grub\i386-pc\gcry_rfc2268.mod
Extracting boot\grub\i386-pc\gcry_rijndael.mod
Extracting boot\grub\i386-pc\gcry_rmd160.mod
Extracting boot\grub\i386-pc\gcry_seed.mod
Extracting boot\grub\i386-pc\gcry_serpent.mod
Extracting boot\grub\i386-pc\gcry_sha1.mod
Extracting boot\grub\i386-pc\gcry_sha256.mod
Extracting boot\grub\i386-pc\gcry_sha512.mod
Extracting boot\grub\i386-pc\gcry_tiger.mod
Extracting boot\grub\i386-pc\gcry_twofish.mod
Extracting boot\grub\i386-pc\gcry_whirlpool.mod
Extracting boot\grub\i386-pc\gettext.mod
Extracting boot\grub\i386-pc\gfxmenu.mod
Extracting boot\grub\i386-pc\gfxterm.mod
Extracting boot\grub\i386-pc\gptsync.mod
Extracting boot\grub\i386-pc\grub.cfg
Extracting boot\grub\i386-pc\grubenv
Extracting boot\grub\i386-pc\gzio.mod
Extracting boot\grub\i386-pc\halt.mod
Extracting boot\grub\i386-pc\hashsum.mod
Extracting boot\grub\i386-pc\hdparm.mod
Extracting boot\grub\i386-pc\hello.mod
Extracting boot\grub\i386-pc\help.mod
Extracting boot\grub\i386-pc\hexdump.mod
Extracting boot\grub\i386-pc\hfs.mod
Extracting boot\grub\i386-pc\hfsplus.mod
Extracting boot\grub\i386-pc\iorw.mod
Extracting boot\grub\i386-pc\iso9660.mod
Extracting boot\grub\i386-pc\jfs.mod
Extracting boot\grub\i386-pc\jpeg.mod
Extracting boot\grub\i386-pc\keylayouts.mod
Extracting boot\grub\i386-pc\keystatus.mod
Extracting boot\grub\i386-pc\legacycfg.mod
Extracting boot\grub\i386-pc\linux.mod
Extracting boot\grub\i386-pc\linux16.mod
Extracting boot\grub\i386-pc\loadenv.mod
Extracting boot\grub\i386-pc\loopback.mod
Extracting boot\grub\i386-pc\ls.mod
Extracting boot\grub\i386-pc\lsacpi.mod
Extracting boot\grub\i386-pc\lsapm.mod
Extracting boot\grub\i386-pc\lsmmap.mod
Extracting boot\grub\i386-pc\lspci.mod
Extracting boot\grub\i386-pc\lvm.mod
Extracting boot\grub\i386-pc\mdraid09.mod
Extracting boot\grub\i386-pc\mdraid1x.mod
Extracting boot\grub\i386-pc\memdisk.mod
Extracting boot\grub\i386-pc\memrw.mod
Extracting boot\grub\i386-pc\minicmd.mod
Extracting boot\grub\i386-pc\minix.mod
Extracting boot\grub\i386-pc\minix2.mod
Extracting boot\grub\i386-pc\mmap.mod
Extracting boot\grub\i386-pc\moddep.lst
Extracting boot\grub\i386-pc\msdospart.mod
Extracting boot\grub\i386-pc\multiboot.mod
Extracting boot\grub\i386-pc\multiboot2.mod
Extracting boot\grub\i386-pc\nilfs2.mod
Extracting boot\grub\i386-pc\normal.mod
Extracting boot\grub\i386-pc\ntfs.mod
Extracting boot\grub\i386-pc\ntfscomp.mod
Extracting boot\grub\i386-pc\ntldr.mod
Extracting boot\grub\i386-pc\ohci.mod
Extracting boot\grub\i386-pc\part_acorn.mod
Extracting boot\grub\i386-pc\part_amiga.mod
Extracting boot\grub\i386-pc\part_apple.mod
Extracting boot\grub\i386-pc\part_bsd.mod
Extracting boot\grub\i386-pc\part_gpt.mod
Extracting boot\grub\i386-pc\part_msdos.mod
Extracting boot\grub\i386-pc\part_sun.mod
Extracting boot\grub\i386-pc\part_sunpc.mod
Extracting boot\grub\i386-pc\partmap.lst
Extracting boot\grub\i386-pc\parttool.lst
Extracting boot\grub\i386-pc\parttool.mod
Extracting boot\grub\i386-pc\password.mod
Extracting boot\grub\i386-pc\password_pbkdf2.mod
Extracting boot\grub\i386-pc\pbkdf2.mod
Extracting boot\grub\i386-pc\pci.mod
Extracting boot\grub\i386-pc\play.mod
Extracting boot\grub\i386-pc\png.mod
Extracting boot\grub\i386-pc\probe.mod
Extracting boot\grub\i386-pc\pxe.mod
Extracting boot\grub\i386-pc\pxecmd.mod
Extracting boot\grub\i386-pc\raid.mod
Extracting boot\grub\i386-pc\raid5rec.mod
Extracting boot\grub\i386-pc\raid6rec.mod
Extracting boot\grub\i386-pc\read.mod
Extracting boot\grub\i386-pc\reboot.mod
Extracting boot\grub\i386-pc\regexp.mod
Extracting boot\grub\i386-pc\reiserfs.mod
Extracting boot\grub\i386-pc\relocator.mod
Extracting boot\grub\i386-pc\scsi.mod
Extracting boot\grub\i386-pc\search.mod
Extracting
boot\grub\i386-pc\search_fs_file.mod
Extracting boot\grub\i386-pc\search_fs_uuid.mod
Extracting boot\grub\i386-pc\search_label.mod
Extracting boot\grub\i386-pc\sendkey.mod
Extracting boot\grub\i386-pc\serial.mod
Extracting boot\grub\i386-pc\setjmp.mod
Extracting boot\grub\i386-pc\setpci.mod
Extracting boot\grub\i386-pc\sfs.mod
Extracting boot\grub\i386-pc\sleep.mod
Extracting boot\grub\i386-pc\tar.mod
Extracting boot\grub\i386-pc\terminal.lst
Extracting boot\grub\i386-pc\terminal.mod
Extracting boot\grub\i386-pc\terminfo.mod
Extracting boot\grub\i386-pc\test.mod
Extracting boot\grub\i386-pc\test_blockarg.mod
Extracting boot\grub\i386-pc\testload.mod
Extracting boot\grub\i386-pc\tga.mod
Extracting boot\grub\i386-pc\trig.mod
Extracting boot\grub\i386-pc\true.mod
Extracting boot\grub\i386-pc\udf.mod
Extracting boot\grub\i386-pc\ufs1.mod
Extracting boot\grub\i386-pc\ufs2.mod
Extracting boot\grub\i386-pc\uhci.mod
Extracting boot\grub\i386-pc\usb.mod
Extracting boot\grub\i386-pc\usb_keyboard.mod
Extracting boot\grub\i386-pc\usbms.mod
Extracting boot\grub\i386-pc\usbserial_common.mod
Extracting boot\grub\i386-pc\usbserial_ftdi.mod
Extracting boot\grub\i386-pc\usbserial_pl2303.mod
Extracting boot\grub\i386-pc\usbtest.mod
Extracting boot\grub\i386-pc\vbe.mod
Extracting boot\grub\i386-pc\vga.mod
Extracting boot\grub\i386-pc\vga_text.mod
Extracting boot\grub\i386-pc\video.lst
Extracting boot\grub\i386-pc\video.mod
Extracting boot\grub\i386-pc\video_bochs.mod
Extracting boot\grub\i386-pc\video_cirrus.mod
Extracting boot\grub\i386-pc\video_fb.mod
Extracting boot\grub\i386-pc\videoinfo.mod
Extracting boot\grub\i386-pc\videotest.mod
Extracting boot\grub\i386-pc\xfs.mod
Extracting boot\grub\i386-pc\xnu.mod
Extracting boot\grub\i386-pc\xnu_uuid.mod
Extracting boot\grub\i386-pc\xzio.mod
Extracting boot\grub\i386-pc\zfs.mod
Extracting boot\grub\i386-pc\zfsinfo.mod
Extracting boot\grub\krd.jpg
Extracting boot\grub\unicode.pf2
Everything is Ok
Folders: 3
Files: 243
Size: 4343835
Compressed: 197963776
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ERROR